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API 16C Hold Acceptance — 5% or 500 psi

Standards — dual acceptance limit

Understand the common API 16C dual criterion for subsea component holds and how to apply criteria % in PressureTrend while your procedure governs sign-off.

7 min readEngineer · Witness / QA

Procedure first — not compliance advice

This guide summarises a widely cited acceptance pattern from API 16C (subsea production systems) hydrostatic testing. It is educational only.

PressureTrend is not certified, endorsed, or approved by API. Your governing procedure, client specification, and the exact edition of the standard for your project define acceptance. When anything here differs from your test pack, follow the test pack.

The dual criterion

API 16C hydrostatic hold acceptance commonly requires no visible external leakage and that gauge pressure during the hold does not vary by more than 5% or 500 psi (3.45 MPa), whichever is less, relative to the hold start.

That means two limits apply at once: a percentage of starting pressure and an absolute cap. At high test pressures the 5% rule is usually tighter; at lower pressures the 500 psi cap can become the binding limit.

  • Example at 10 000 psi start: 5% = 500 psi — both limits are equal.
  • Example at 15 000 psi start: 5% = 750 psi — the 500 psi cap binds (smaller allowed change).
  • Example at 5 000 psi start: 5% = 250 psi — the 5% rule binds.

Visible leakage

The standard also expects no visible external leakage during the hold. PressureTrend analyses the recorded pressure trace only—it does not replace joint examination or visual leak checks required by your procedure.

Using PressureTrend today

PressureTrend evaluates pressure change over the hold window you select against a single criteria % (drop, rise, or stable hold). Set criteria % to 5 when your procedure uses the percentage limb of the dual rule.

The app does not yet apply the 500 psi absolute cap automatically. When your procedure uses the full dual criterion, compare the measured |ΔP| over the hold window against both 5% of start pressure and 500 psi before sign-off. A future preset will combine these limits in one pass/fail line.

  • Set the test window on the stabilized hold segment only.
  • Note start pressure at the window start (shown on the chart and result card).
  • If drop % ≤ 5%, check that absolute |ΔP| ≤ 500 psi as well when the absolute cap applies.
  • On rising or stable holds, use rise % or |change| % the same way your procedure defines acceptance.

Operator WHST and FAT packs

Many operator wellhead and subsea FAT procedures mirror API-style dual limits or specify their own percentage. WHST packs often use a single percentage (for example 2%) instead of the 5%/500 psi pair—always use the value on your procedure sheet.

See the WHST workflow guide for a typical wellhead hold path and the subsea FAT qualification guide for multi-hold campaigns.

Further reading

Official acceptance wording appears in API 16C and its published addenda. Verify against the edition cited by your project.

For how PressureTrend calculates drop %, hold direction, and delta checkpoints, see the hold-test drop % and interpretation guides.

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